CUSTOM SPORTSWEAR MANUFACTURING | OEM & ODM | GLOBAL EXPORT
āœ‰ info@ittehadcorp.com šŸ“ž +92 333 8606097 šŸ“ Link Capital Road, Sialkot, Pakistan
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INDUSTRIAL INFRASTRUCTURE

OUR MANUFACTURING

FROM CONCEPT TO COMPLETED PRODUCT. Step inside our purpose-built technical sportswear factory in Sialkot, Pakistan. Where computer-guided precision meets master apparel construction.

PRODUCTION WORKFLOW

THE 8-STEP MANUFACTURING PROCESS

A rigorous industrial pipeline designed for total dimensional consistency and zero-defect output.

01
PRODUCT BRIEF

Receive 2D vector art, tech packs, pantone references, and sizing grade requirements.

02
DESIGN & R&D

CAD pattern engineering, digital grading XS–3XL, and physical prototype sample creation.

03
FABRIC & PRINT

Technical fabric testing and high-resolution Japanese digital dye sublimation printing.

04
CNC CUTTING

Automated computerized flatbed laser cutting with sub-millimeter precision edge sealing.

05
STITCHING

Heavy-duty industrial sewing: triple safety lockstitch, 4-needle flatlock & overlock.

06
QUALITY QC

100% individual inspection for dimensional accuracy, seam strength & flawless finish.

07
PACKAGING

Custom woven branding labels, retail hangtags, barcodes, and individual polybags.

08
SHIPPING

Worldwide doorstep air express (DHL/FedEx) or ocean freight with full customs clearance.

FACTORY INFRASTRUCTURE

INSIDE OUR PRODUCTION UNITS

Take an inside look at our modern export manufacturing units in Sialkot, Pakistan — from automated CAD pattern development and digital dye sublimation to laser cutting and skilled stitching lines.

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Digital CAD Pattern & R&D Room UNIT 01

PATTERN DEVELOPMENT & R&D

Computerized 2D/3D pattern design, precision digital grading across international size scales, and sample prototyping.

Dye Sublimation Printing Department UNIT 02

HIGH-TEMP DYE SUBLIMATION

Japanese high-definition digital plotters and rotary transfer calenders producing permanent, non-fading vivid graphics.

CNC Laser Cutting Department UNIT 03

COMPUTERIZED LASER CUTTING

Automated optical sensor laser cutting systems ensuring sub-millimeter edge sealed accuracy on technical multi-panel textiles.

Industrial Assembly & Stitching Lines UNIT 04

INDUSTRIAL STITCHING LINES

Heavy-duty flatlock, 4-needle overlock, and reinforced bar-tack sewing stations staffed by experienced sportswear craftsmen.

Quality Control & Inspection UNIT 05

100% INLINE QUALITY INSPECTION

Rigorous individual piece inspection verifying seam tensile strength, dimension conformity, color pantone fidelity, and finish trim.

Finishing, Packaging & Logistics UNIT 06

FINISHING, PACKING & EXPORT

Custom woven labeling, barcodes, retail hangtags, polybags, export carton packing, and global freight dispatch.

PLANT SPECIFICATIONS

MANUFACTURING CAPABILITIES

Equipped to manufacture complex, multi-panel extreme sports apparel at scale.

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CUSTOM DESIGNS

100% custom graphic development, Pantone color matching, 3D digital apparel mockups, and client logo vectorization.

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OEM / ODM SERVICES

Contract manufacturing from client tech packs or complete turn-key product design developed by our Sialkot pattern engineers.

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SUBLIMATION PRINTING

High-resolution dye sublimation with imported heat-press calenders ensuring deep ink penetration, zero fading, and no cracking.

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PATTERN DEVELOPMENT

Digitized CAD pattern grading across European, American, and Asian sizing scales with ergonomic rider-specific stretch zones.

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CUTTING & STITCHING

Precision computerized fabric cutting paired with 60+ specialized heavy-duty sewing stations running reinforced thread.

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PRIVATE LABEL BRANDING

Custom woven damask labels, silicone rubber badges, high-density screen printing, custom hangtags, and branded polybags.

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FLEXIBLE QUANTITIES

Accessible initial minimum orders starting at 50 pieces per style with smooth scalability to 40,000+ units per month.

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GLOBAL SHIPPING

Fast worldwide air freight (5–7 days) and consolidated container shipping with complete export compliance documentation.

ZERO DEFECT PHILOSOPHY

100% INLINE QUALITY CONTROL

We do not rely on random batch spot-checks. At ITTEHAD CORPORATION, every single piece passes through our dedicated Quality Assurance department before it is approved for export packaging.

  • āœ“ Dimensional Tolerance Check: Verified against customer tech pack size charts.
  • āœ“ Seam Strength Testing: Stress testing of flatlock, overlock, and bartack seams.
  • āœ“ Color Fastness & Clarity: Scrutiny under standard D65 viewing booths.
  • āœ“ Hardware Function: Multi-cycle pull testing of all zippers, buckles, and velcro straps.
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100% Inline Quality Control Inspection — Ittehad Corporation